Decarbonizing
Industrial Heating
Decarbonizing Industrial Heating
Electrification of hard-to-abate Industries
Electrification of hard-to-abate Industries
The Future of High Temperature Electric Heating.
A sustainable and high-performance alternative to fossil-fuel industrial heating. Sintex HoneyComb offers fully electrical high-temperature heating as a sustainable alternative to gas burners in industrial applications. With its easy integration, compact form factor, and zero NOx emissions, our electric heating elements provides industrial companies with a 1:1 alternative to gas or hybrid solution while achieving significant CO2 reductions.
Introducing Sintex HoneyComb - Electric Heating
Introducing Sintex HoneyComb - Electric Heating
Sintex HoneyComb electric heating elements are based on our world-leading expertise in metal powder extrusion, high-temperature alloys, and our proprietary manufacturing process.
The heating elements are electrically connected and will by the internal resistance reach high temperatures.
Any gas – ambient or specific process gas – will flow through the internal structures and exit the elements dry and free of combustion water.
This is the future of Electric Heating.
Introducing Sintex HoneyComb
Introducing Sintex HoneyComb - Electric Heating
Sintex HoneyComb heating elements are based on our world-leading expertise in metal powder extrusion, high-temperature alloys, and our proprietary manufacturing process.
The heating elements are electrically connected and will by the internal resistance reach high temperatures.
Any gas – ambient or specific process gas – will flow through the internal structures and exit the elements dry and free of combustion water.
Customization and flexibility to fit your application
Customization and flexibility to fit your application
Air
- Air inlet: Air enter the blower
- Blower: Secure high flow rate
- Electric heater: Electric heaters heats the air
- Heating chamber: The product is heated to the process temperature
- Product outlet: The resulting products exit the system
Gas
- H2 enters at around 100°C
- Electric heater heats the gas
- The gas enters the DRI at around 950°C (where iron ore enters and iron pellets exits)
- Water is condensed and removed
- Remaining H2 is recirculated
04
Product
Game-changing performance in a space-saving design
While the heating element is still undergoing testing, initial results are promising.
Temperatures
Up to 1100°C
Effect above
100 kW
A twin element with specific dimensions can deliver an effect at 26 kW, showcasing its potential for high performance.
Setup
2x elements
Our manufacturing process allows for very complex shapes and thin walls.
Ramp-up and cooling time
<10 min
Thin walls
From 0.4 mm
High volume
Production scalability
Product height
Approx. 30 cm
Scalable
The compact Sintex HoneyComb is an electrical alternative to fossil-fuel based high-temperature heating.
Customizable
Both internal structure and external shape of Sintex HoneyComb can be customized for specific needs.
Power
Initial trials demonstrate impressive power density of over 47.3 W/cm3at temperatures up to 1100°C.
Design
Compact design allows for simplification and optimization of your footprint, saving valuable space.
Efficiency
Reduced pre-heating time and energy consumption due to the efficient design, enhancing operational efficiency.
Endless possibilities
Material selection
- High entropy alloys
- Stainless steels
- High temperature materials
- High strength steels
Watch our product demonstration
Watch our product demonstration
Sintex HoneyComb offers a sustainable alternative to the fossil-fuel burners used in hard-to-abate industries
Electric Heating offers:
- Significant reduction in CO2 emissions depending on your grid supply, that will help your company achieve its sustainability targets.
- Full electrification, reducing reliance on fossil fuels.
- No NOx emissions, ensuring a cleaner environment.
Sintex HoneyComb offers a sustainable alternative to the fossil-fuel burners used in hard-to-abate industries
- Significant reduction in CO2 emissions depending on your grid supply, that will help your company achieve its sustainability targets.
- Full electrification, reducing reliance on fossil fuels.
- No NOx emissions, ensuring a cleaner environment.
From green
transition
From green
transition
to a heating
revolution
to a heating
revolution
Efficiency and performance
in Electric Heating
Applicable industries
Sintex HoneyComb energy efficiency and performance makes it ideal for a wide range of industries, such as:
Chemical
Pulp, paper & print
Non-metallic minerals
Iron & steel
Other industries
Efficiency and performance
Sintex HoneyComb energy efficiency and performance makes it ideal for a wide range of industries, such as:
Applicable industries
Chemical
Pulp, paper & print
Non-metallic minerals
Iron & steel
Other industries
Innovation built on a strong foundation
Innovation built on a strong foundation
 Founded in 1997
Sintex Headquaters
Hobro, Denmark
Founded more than 25 years ago, Sintex has grown from humble beginnings into a pioneering force in the manufacturing world. Today, we stand at the forefront of innovation with the Sintex HoneyComb electric heating solutions and as a trusted supplier of Powder Metal applications that serve a diverse array of industries, including pumps, automobiles, medical devices, and more.
At Sintex, our success is built on a foundation of strong values, robust financial health, and a relentless drive for innovation. With an annual turnover of EUR 35 million, we proudly contribute to the Grundfos Group. Join us on our journey as we continue to push the boundaries of what’s possible.
Frequently asked questions
Frequently asked questions
Get in touch
Get in touch
Founded more than 25 years ago, Sintex has grown from humble into a beginnings into a pioneering force in the manufacturing world.
